The Offshore Voyaging Reference Site

Building A Safer Boom Preventer, Part 2—Line and Gear Strength Calculator

In Part 1 Kurt explained the fundamental forces acting on preventers and why we must get the angles right.

In this chapter he shares:

  1. A simple method to calculate the loads on our own boats, including a spreadsheet.
  2. A table of examples using well-known boat designs that we can sanity check our results against.
  3. Detailed preventer construction recommendations.

Simplified Model

My computer model addresses the various complexities, including dynamic loads due to momentum and boom swing due to preventer stretch, which allowed me to make a more complete evaluation of the loads over the full range of motion to determine both the peak and final preventer tension.  

While this detailed analysis is insightful, it is probably unnecessary for basic preventer design on a typical boat.  

The following simplified methodology, using the equation at the top of the chapter, provides skippers with a tool to evaluate a particular boat’s final preventer tension so that all the components can be sized accordingly.  

To make this even easier, we have provided a spreadsheet that does all the required calculations based on a few simple inputs.


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More Articles From Online Book: Sail Handling and Rigging Made Easy:

  1. Six Reasons To Leave The Cockpit Often
  2. Don’t Forget About The Sails
  3. Your Mainsail Is Your Friend
  4. Hoisting the Mainsail Made Easy—Simplicity in Action
  5. Reefs: How Many and How Deep
  6. Reefing Made Easy
  7. Reefing From The Cockpit 2.0—Thinking Things Through
  8. Reefing Questions and Answers
  9. A Dangerous Myth about Reefing
  10. Mainsail Handling Made Easy with Lazyjacks
  11. Topping Lift Tips and a Hack
  12. 12 Reasons The Cutter Is A Great Offshore Voyaging Rig
  13. Cutter Rig—Should You Buy or Convert?
  14. Cutter Rig—Optimizing and/or Converting
  15. Cruising Rigs—Sloop, Cutter, or Solent?
  16. Sailboat Deck Layouts
  17. The Case For Roller-Furling Headsails
  18. The Case For Hank On Headsails
  19. UV Protection For Roller Furling Sails
  20. In-Mast, In-Boom, or Slab Reefing—Convenience and Reliability
  21. In-Mast, In-Boom, or Slab Reefing —Performance, Cost and Safety
  22. Making Life Easier—Roller Reefing/Furling
  23. Making Life Easier—Storm Jib
  24. Swept-Back Spreaders—We Just Don’t Get It!
  25. Q&A: Staysail Stay: Roller Furling And Fixed Vs Hanks And Removable
  26. Rigid Vangs
  27. Building A Safer Boom Preventer, Part 1—Forces and Angles
  28. Building A Safer Boom Preventer, Part 2—Line and Gear Strength Calculator
  29. Downwind Sailing, Tips and Tricks
  30. Downwind Sailing—Poling Out The Jib
  31. Setting and Striking a Spinnaker Made Easy and Safe
  32. Ten Tips To Fix Weather Helm
  33. Running Rigging Recommendations—Part 1
  34. Running Rigging Recommendations—Part 2
  35. Two Dangerous Rigging Mistakes
  36. Rig Tuning, Part 1—Preparation
  37. Rig Tuning, Part 2—Understanding Rake and Bend
  38. Rig Tuning, Part 3—6 Steps to a Great Tune
  39. Rig Tuning, Part 4—Mast Blocking, Stay Tension, and Spreaders
  40. Rig Tuning, Part 5—Sailing Tune
  41. 12 Great Rigging Hacks
  42. 9 Tips To Make Unstepping a Sailboat Mast Easier
  43. Cruising Sailboat Spar Inspection
  44. Cruising Sailboat Standing Rigging Inspection
  45. Cruising Sailboat Running Rigging Inspection
  46. Cruising Sailboat Rig Wiring and Lighting Inspection
  47. Cruising Sailboat Roller Furler and Track Inspection
  48. Download Cruising Sailboat Rig Checklist
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Paul Browning

Brilliant. This is why we subscribe and very happily pay!

Robert Newman

Excellent. Thanks.

Peter Calvert

Many thanks for making this simple to understand

Ross Hubbard

Thank you for the excellent information.

Brian Russell

Kurt, thanks for the excellent data and spreadsheet. It’s clear that the turning block at the bow carries the highest potential loads. I have just upgraded to a new 70mm plain bearing Selden block, attached to our integral aluminum toerail’s 25mm top bar with a dyneema soft shackle.
The boom sweep angles in your table seem relatively small at 3-4˚, so the distance the boom has for acceleration is limited.
Something that has always concerned me is lthe oad placed on the mainsheet hardware and boom during a “normal” planned gybe in strong wind. Normally we sheet the main quite far towards the center before gybing, but there always seems to be more movement in the boom than I would like, 10-30˚ or more. And no matter how gently Helen eases us across the wind I always cringe when the boom finally crosses over. Bang!
I’d be interested in hearing how others perform a controlled gybe in 3-4m following seas and 25-30 knots of true wind. Main would not normally be reefed due to apparent wind decrease. Our main is 450 sq. feet, fully battened, 43′ cutter. I remember Beth and Evans on their Samoa 47(which has a huge main) replaced their traveler line with a dynamic (stretchier) 11mm climbing rope to provide some shock absorption. I wonder about the mechanics of this.
Keep up the good work!
Brian on Helacious…in Sweden

John Harries

Hi Brian,

We will be getting more into usage in my part three, but I can answer this one now: if the jibe is too violent I would suggest that the first thing to think about is reefing earlier. On the M&R 56 down wind or broad reaching we would have one reef in about 22 true and two in at about 25 and three once over 30. To be blunt I think you are driving the boat way too hard for safe short handed sailing by having a full main up in 30 knots.

It’s important to remember that wind pressure scales by the square of wind speed and there is very little, if any, speed loss from reefing a bit earlier. Reefing earlier also means that if something goes wrong the loads are less likely to cause damage, and finally, it will be way easier to get back on course and things under control in the event of being caught aback. Oh yes, and it’s easier on the autopilot.

As to using DCR, I don’t think I would do that since it will make properly preloading the preventer more difficult to judge.

Brian Russell

Good advice, John, thanks. In general we reef when conditions require it. Downwind in 25 knots (of warm air, not Greenland dense air) we’d be making 7 kts,or so, which puts the apparent wind at 18 or 19. By 30, yes, I’m sure we would reef. I much prefer keeping speed up when saiing downwind. I think it actually puts less load on the autopilot since we are overtaken by fewer waves and get slewed about less frequently, but it also depends on how steady the wind direction is. Of course there’s a point when the waves get too large and surfing begins, but fortunately we’ve mostly avoided that. 5m is about our maximum experience.
I would benefit from a detailed discussion of safe open-ocean gybe (or jibe) technique. I didn’t find the subject covered on the site.

John Harries

Hi Brian,

There is really nothing to say about a “safe open ocean jibe”. Safe jibing is always the same: trim the main in before the jibe, and let it out as soon as it comes across. There is nothing I can add that will change the forces at work. Therefore I stick with my original recommendation: if the jibe feels too violent we have too much sail up, it’s that simple.

One other thought: I assume you are using wind instruments to measure true wind but unless you have fully calibrated them, and maintain that calibration regularly, the way a full on race boat does, they are almost certainly reading low when you are sailing off the wind, so it may be blowing way harder than you think. And once again, remember wind pressure scales by the square of wind speed, so if you are, for example, reading just 5 knots low off the wind (very likely) the wind pressure would be way higher.

And yes, I agree that keeping speed up is important, but I still think you need to look at this from the angle of being consistently over canvased. Judging safe sail area off the wind, particularly in waves, is one of the hardest things to do in offshore sailing.

Seth Winnick

John, Can you explain why wind instruments are prone to reading low in down wind sailing? Sailing downwind offshore Nomad (Sabre 38 Mk I) is both steadier and faster with a well-reefed main, fine tuning power by rolling the headsail in or out. I am always surprised at how much power I get with the main double reefed in what seems like 20 knots true.

John Harries

Hi Seth,

Hum, not sure I even know, but factors such as heal, upwash from the sails, and motion of the rig all affect accuracy, and then of course boat speed through the water must be right on and that’s affected by heal angle, motion, and different boundary layer thickness at different speeds. And then of course there is nothing to calibrate apparent wind speed against, unless we have an accurate wind tunnel test facility.

And then these errors seem to scale larger in the process of calculating true wind, and I have noticed that generally when I bear off indicated true wind drops too.

Of course that could all conspire to make the true wind read high too, so there is nothing definitive here, that says true wind will be lower when running, at least that I know of, although perhaps upwash from the sails changes.

What I do know from playing with our top end H5000 system on the J/109 (came with the boat) that it’s fantastically difficult to get true wind speed and angle accurate on all points of sail, even though the system has calibration tables for each wind true wind angle and wind speed band as well as for boat speed bands, which most gear on cruising boats does not have. (Pro race boats spend literally days calibrating a system like the H5000 to get true wind speed and angle accurate.)

Anyway, I have found is that over reliance on true wind speed numbers is a mistake and that it’s best to do as you do and reef the main conservatively while balancing the loads with the headsail.

John Harries

Hi Brian,

One other thought for you: you may be leaving too much main up in relation to the jib. I see this all the time because the jib is easy to reef down so off the wind and reaching people tend to roll it before reefing the main, and therefore leave too much load on the main. The main should always be reefed first at each step of reducing sail. Then, when jibing, particularly in the ocean, you can roll up the jib most of the way to make it easy, and then jibe with a much smaller main, before unrolling the headsail again. Keeps things nice and controlled.

Brian Russell

I watched a video from Tom Tursi at Maryland School of Sailing, where we did our basic training. Although I don’t approve of his exact preventer setup, I determined I am having difficulty bringing the main boom to the center because I’m not putting the traveler all the way to windward first, then sheeting the main hard to the traveler, then centering the traveler (and boom) before executing the gybe. It will be much easier to bring the boom in those last 10-15˚ via the traveler. And certainly would be easier with a smaller sail!
We have a Maretron ultrasonic wind sensor high above the mast head, connected to our N2K network and displayed both on a B&G Zeus 3 and a Maretron DSM250. It seems consistent in calculating the apparent wind as we change course and proceed from wind ahead of beam to aft of beam. Sorry to sort of hijack the preventer thread. While my preventer setup is pretty bombproof, and we use it religiously when the wind is aft of the beam, I realized I was not happy with my ” controlled” gybe. Thank you for indulging my curiosity, I now have some actionable information.
Best Regrads, Brian on Helacious

Whitall Stokes

I have to second John’s comment. When heading downwind, I’ve found most boats are much more directionally stable when being “pulled” by the foresails rather than pushed by the main. The main is off to the side causing rotational forces around the keel & boats axis of rotation. Reefing the main down first reduces this tendency and is much easier on the autopilot.

Eric Klem

Hi Brian,

I have played around with different traveler lines on our CS36T with mid boom sheeting. By far the biggest benefit of a lower modulus line to us is in slatty conditions where the slamming is not nearly as bad as when we had much stiffer line in there. With stiff line, it would sound like the rig was going to come down every time a powerboat waked us badly but now it isn’t bad. The stretch does help a little with jibing but only a little and we do not jibe any differently than before.

If it gets too stretchy, it is bad too. For one, your sail control will suffer when going upwind and it will be hard to get the traveler right. It will also hurt you in preloading your preventer.

On our boat, we ended up with 3/8″ double braid nylon with a 4 part purchase on each side which is actually reasonably beefy for a boat our size. When hard on the wind right before reefing, the leeward traveler line will just start going slack slightly where I can see it is not longer straight but it is still not touching the track. It has not been a problem with the preventer but a previous version with very stretchy line was and we had to drop the traveler to improve the geometry although this is a bit self-defeating as you have more line involved so we sometimes dropped it all the way onto the stop. I do like the system we have now but wouldn’t want to go much stretchier and if we raced, we would probably want regular polyester.

Eric

John Harries

Hi Eric,

Thanks for the fill on that, particularly since after thinking about it I was wondering if I was wrong to discourage Brian from using DCR. My concern was that this would make it more difficult to get a reliable preload on the preventer without putting too much load on the mainsheet. So good to know that was right to worry. By coincidence, while I was thinking about this last night it struck me that we could solve that problem by always dropping the traveler to the stop when the preventer was rigged. But, on the other hand, I’m always nervous of solutions that require us to do that kind of thing every time to be safe, and also a lot of stops I have seen are sketchy.

Alastair Currie

Thanks for posting these articles. My two main takes: tension the preventer to eliminate movement and peak loads, run the preventer across the bow to the windward side to reduce loading on the blocks. This latter point was a light bulb moment for me. In my line of work I inspect lifting arrangements and often I see padeyes above a fixed winch that are equal to the WLL of the winch, when it should be twice that (sure you can get away with 1.5 or even 1.25 as the safety factors will allow that). However, for the gybe preventer, where a sharp turn is created at the bow, this is such an obvious solution. Also, at least on my boat, having a gybe preventer control on the windward side is just less clutter as I will have genoa and staysail sheets on the leeward side. A minor point, but clutter is never a good idea and if it can be avoided, it should. Of course goose winged somewhat negates that.

John Harries

Hi Alastair,

Very good points as usual. And I too have often been amazed by situations where the load increase from turning a line has been ignored. Kurt’s articles will go a long way to educating people about that, which will make them safer, and not just around preventers.

Dan Perrott

Thank you Kurt.
Ive got some measuring to do.
And some maths to convert it all back to metric, i also didn’t see the tables for the force multiplication factors (in built into the spreadsheet i presume).
Just looking at the sanity check figures i can see my preventer was underspecified. We would most likely be reefed by the time we were possibly getting 35kt squalls but its a good reference as “most likely” is a long way from I will always be.
And up to this point I’ve used double braid polyester so more stretch, more movement and more force.

John Harries

Hi Dan,

Yes, there are three hidden tabs on the spreadsheet that actually do the calculation.

JOHN SHEPARD

Several years ago, your article on preventers encouraged me to join your site.
This practical work by Kurt, which puts the numbers out there, is instrumental in helping us understand the loads we are putting on our rig.

While I use the preventer as initially designed here on AAC, I have wondered if my turning block is up to the task. Kurt’s formula estimated 2053 lbs measurements on the turning block. I reached into my kit bag and grabbed what appeared to be a beefy block to use. I now need to examine the block’s working load.

Many new sailors fail to consider the issues involved
Thanks for this article.

Scott Fennessey

It looks like the crossover arrangement might have three substantial advantages for fair-weather coastal sailors. First, it permits the use of a smaller (cheaper) diameter line. Second, it can run the line to a windward available winch. A big deal for those of us who would rather not buy one or two new winches. Third, it might permit using a single line for the preventer. The downside is leaving the boom swinging free for probably 2-3 minutes while adjusting the line—pulling in the old winch end to attach to the boom, then running the old boom end through a block at the toe rail and back to the new windward winch. This would be a risk if planning to jibe but not if conditions permit a chicken jibe and you head up before making the adjustment. I suppose the second half of the procedure also puts you on the leeward side to run it through the block and back to the winch.
What are your thoughts about the mechanics and risks of this arrangement?

John Harries

Hi Scott,

I will be looking at the practicalities in Part 3, but I can say after 30 years of using preventers offshore I would always want two, one for each side. More coming.

John Harries

Hi Scott,

Good points, but one caution, the cross over arrangement does not reduce the load on the line allowing the use of smaller line. It only reduces the load on the turning block at the bow.

Eric Klem

Hi Kurt,

This is great. And I think the design point you have chosen makes a lot of sense. It would be very easy to pick an improbably high design point and then stack safety factors on top or similarly to pretend that we will never get caught in a squall but you have picked what to me is appropriately conservative.

One small thought on the cross-bow implementation is that this may put the preventer winch in a place where it is more likely to be underwater in case of an accidental jibe and being pinned. People on here with lots of experience racing IOR boats may have more thoughts on this, I have had that side of the cockpit be hard to access but never with a really critical to release line there so can’t say if this is a real issue, especially with a conservatively sailed cruising boat.

Eric

John Harries

Hi Erik,

As someone who raced old IOR boats, you are right to be worried about the winch being underwater! That said, I think that at the end of the day we do have to assume, and encourage, that our audience of primarily short handed cruisers will be sensible and conservative about how they sail their boats. And if the boat is an old IOR design, that goes double.

John Harries

Hi Kurt,

I can speak to that one. Generally having the boom retained by a preventer makes getting pinned with the old weather rail in the water more likely, not less.

Not sure of all the forces of work here, but I’m guessing that it is a function of the momentum in the fast uncontrolled veer toward the boom after the boat gets caught aback—much like a broach, only the other way around.

Anyway, having raced old IOR boats I have seen it enough to be pretty comfortable with that opinion. Stan Honey has said the same thing about preventers and he has pushed way more boats hard than I have. In fact really hard driven race boats don’t generally rig a preventer for just this reason—Stan and Sally never did on their Cal 40 when racing full out.

All that said, the primary reason that boats get pinned is too much sail up, so that’s the key seamanship take away here. As you point out, in John K’s video the boat hardly heals when caught aback, but that’s a function of conservative seamanship: It’s only blowing barely 20 (look at the sea state) but John has at least one reef in.

Ian White

Fascinating article. When I enter my numbers in the spread sheet on a Mac running Ventura 13.6.9 and Nunbers, all the results other than sail area and preventer length show a red triangle and the note “Geometry::Table1::G127 contains an error”. Will this spread sheet run in a Mac or do I need a winidows machine and /or windows excel?

John Harries

Hi Ian,

It runs fine on Excel for Mac, since that’s what I have. Compatibility with Numbers may be more of a problem, particularly with a spreadsheet this complex. I have found in the past that Excel compatibility in Pages is a bit sketchy. Maybe just borrow someone else’s computer with Excel loaded?

Jesse Falsone

My current preventer system utilizes a line led from the cockpit (under the dodger and through a clutch) forward to the base of the mast. It terminates with a snap shackle. From there it can be led forward through two heavy duty Harken snatch blocks on hard deck eyes and aft to where that snap shackle attaches to one of two lines (p/s) that have eye splices forward for the shackle. These two lines terminate aft on the boom to a large Dyneema strop. The nice thing about this system is the lines on the boom are always there and held up by shock cord. However, I wonder if attachments via the shackle is advisable and if securing the line in the cockpit with only the clutch is adequate? Thanks.

John Harries

Hi Jesse,

I will be addressing these issues in part 3.

John Bacon

Thanks for the article. Very keen to see Part 3 as I am about to apply the science from the first 2 articles to our Adams 45. Given the recommendations for high-modulus lines and cautions about the loads at the bow fittings, where ideally should the ‘fuse’ go in the system?

John Harries

Hi John,

I’m working on it. On fusing, the general thinking from the engineers is we should not think that way in this case, but rather bring the entire system up to the same standard and safety margin—see comments to part 1.

That said, as you point out, I sure as hell would not want the bow fitting and turning block to be the weakest part because if it lets go someone could be in the bight of the line.

George Malavenda

The turning block calculation on the spread sheet is confusing for me. I would like to know if the estimated total force at preventer turning block is for a 1 block or a 2 block setup which I would likely implement. I own a beneteau 57 and using the spreadsheet with approximate numbers I get 5200 lbs of total force at turning block. A block for 5200 lbs would be a Harken 75mm black magic and costs about $525. Before I buy 2 of these I would like to know what that number (total force at turning block) means. thanks in advance for your help.

John Harries

Hi George,

The force calculated by the spreadsheet is for one block turning the line almost 180 degrees which effectively means the block and its attachments are subjected to twice the load on the line. Using two blocks reduces the load on each by about 45% so only a little more than the line load on each—see diagram in the article above.

George Malavenda

John,
Thank you for the clarification. Therefore each block would need to be 5200 x(1-.45) = 2860?

John Harries

Hi George,

That’s it. Also I am exploring this whole issue further in part 3, which is close to done and we will be publishing in the next couple of weeks.

Edward Sitver

Thank you for this! I’ll be revisiting my guesstimated preventer construction over the winter, and perhaps relaxing a bit more downwind.

Gordan Sket

Thanks a lot, this answer some of my worries. Except …

For those who want to use metric values, you can use Preventer-Calculator-Metric.xlsx.

If you save original Excel in the same folder as the metric version then the results from original should be shown in the metric one.
If you enter formula ='[Preventer-Calculator-Metric.xlsx]Sheet1′!D5 into cell C11 of original and copy to cells below, there will be no need to copy the values.

Now, why is this not part of the original version?

Alex Borodin

thanks so much, Gordan!