The Offshore Voyaging Reference Site

10 Reasons Why Hybrid Lithium Lead-Acid Systems are a Bad Idea

We have had repeated questions about whether or not adding lithium batteries in parallel to an existing lead-acid system is a good idea. The answer is emphatically not. Here’s why:

If you are considering a parallel lithium lead-acid system using DC/DC chargers, this article is not about that, but directly connected systems, as shown in the graphic (with or without fuses), which, thankfully, have gone out of fashion since this was written.

For a discussion of systems using DC/DC chargers, see these two articles:

This applies to all systems that rely on connecting lithium and lead acid in parallel without isolation, not just the product I mention several times in what follows:


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Richard Fleck

I fitted lithium extender batteries in parallel with my AGM batteries. They are quite effective as they discharge first and charge last, reducing the cycles on the AGMs. 3 of them provide enough power for overnight sailing (autopilot, lights, navigation, fridge) and they charge up quickly so I figure I’m getting the best of both worlds

Last edited 8 months ago by Phyllis Nickel
Mark Devlin

Those units are tiny, only 25 Ah each. 3 of those units is approximately equal to one relatively small lead acid battery. I didn’t see anything in brochure that provided any information regarding actual technology used or safety considerations.

Richard Fleck

Hi John, I agree it’s not for everyone but I think it does provide the main benefit of lithium (fast recharging) – also the price is closer to US 200$ – not 330$, that was AUD. I will change to completely Lithium in the next few years so I’m reading your articles with great interest

Torsten Hansen

Thank you for another good one, John.

I would be interested in your take on the X2 BMS from BatteryBalance in Sweden, which uses separate load and charge busses with high capacity contactors to the lithium bank. A lead auxiliary bank is permanently connected to the charge bus and can be manually connected to the load bus in case of a lithium blackout. The BMS controls charging devices and manages top balancing of the lithium bank.

In our particular case, the AGM bank that supplies the windlass and bow thruster will be connected as the auxiliary.

TIA

Ben Logsdon

Seems the old saying, you get what you pay for, also applies to electrical systems advice in the internet. The value of free advice is worth about what it cost: nothing! This is why I gladly pay to be part of this knowledgeable community.

My lead batteries needed replaced and I was planning on going lithium, but the complexities of a well-designed system convinced me I’m not ready. So I went with AMGs for now and will continue to study these great articles and discussions.

Evan Effa

Hi John,

I think your analysis of the parallel Lead-Acid / LFP option is a very good article. Thanks.

I feel that your Point #1 though is not entirely fair. (Yes, I have read the referenced article.)

The increased power capacity for given weight and size of an LFP bank is indeed a big advantage over a Lead Acid (LA) house bank, allowing one to install a lot bigger house bank capacity in the limited space one may have but there are some other very compelling reasons to consider LFP.

  1. Working Voltages stay well above 13.0 VDC until the SOC is close to depleted. This means that compressor motors (Fridge and Freezer etc.) and other motors run at lower currents and more efficiently. Instruments are also much happier at these higher voltages. My wife is noticing that our fridge is keeping food better than it ever did before and I can’t help but guess that the higher voltages are providing better operating conditions for the compressor.
  2. LFP will accept charging currents at much higher and sustained rates allowing for much shorter generator / alternator-based charging runs. No more starting a charge cycle at 180A only to see this drop off to half that value or less within 30 minutes. I am seeing charging rates with my LFP bank of 250A+ that are sustained at that rate right up to 95% SOC when I am happy to turn off the charging.
  3. LFP does not need to be charged back up to 100% SOC to be healthy, also contributing to shorter generator runs.
  4. LFP can be discharged to a lower SOC without harming the cells, effectively providing a lot more energy than the equivalent LA nominal values.

These are just a few of the game changing realities of a well designed LFP house bank system.

Yes, the design and installation takes a lot of thought and does involve more complexity; but once it’s up and running, one spends a lot less time and energy worrying about the SOC and managing the health of the house bank. It just works.

As I’ve said before, I do not know anyone who, having switched from lead acid to LFP, would ever willingly go back to LA.

I think your point #1 is too simplistic and short-changes the many advantages of LFP. It’s not just the fact that you have more energy in a lighter more compact bank that puts LFP into the preferred column, it’s a lot easier to live with when out on the water and on the hook.

Michał Palczyński

Hi John,
thank you for another very good article.

However, I agree with Evan that the first point is greatly simplified. For me all four Evans points are not due to higher energy density.
After switching to LFP I can recharge my batteries from 20 to 95% in less that 2 hours. My 700Ah Winston bank is taking 300+amps until 95% SOC after which the current begins to decline.

It’s impossible to charge AGM’s@1C. Maybe for 3 minutes. After that 3 minutes you’ll reach bulk voltage @ around 55% SOC (if you start from 50%).
Rod Collins made a test with Lifeline GPL-31T battery. He was charging them from 50% of SOC at 0.2C and 0.4C.
At 0.4C the charger left Bulk stage after only 19 minutes @ only 63% of SOC. So after only 19 minutes you start to waste diesel from the generator, or the engine. I don’t want to rewrite this article. Here is the link https://marinehowto.com/how-fast-can-an-agm-battery-be-charged/
For me the conclusion is

  1. charging AGM batteries is very slow and inefficient.
  2. Charger faster than 0.2C is waste of money

Here’s a short story for those who are still hesitant.

On our yacht Crystal we have 700Ah DIY bank. 4 Winston cells with REC BMS. We have 2 alternators that can charge the bank with constant 300+ amps. I can manually set them to 50% of power(when I need power at low RPMs) or totally disconnect them.
We have also induction stove and electric oven.
If I know that we move next day and we have only 20% in the afternoon I wait with charging until next day.
One day we woke up and SOC was 10%. After breakfast it dropped to 3%. I started the engine (starter is connected to the house bank) and started to raise the anchor (50 meters of chain). After 30 minutes after we left the anchorage I realised that the alternators were disconnected!
So than means that I started the engine and then raised the anchor from almost depleted batteries 😉 And the BMV was synchronized to 100% 3 days before so these values were quite accurate.

So I also agree with Evan that if someone try lithiums there is no way back. I like my induction, electric oven and very fast charging. I like that I can run my 2kW watermaker from the batteries (sometimes for 2 hours) without starting the engine. I lived on a yacht with AGM batteries for 12 years and it was ok, but after another 4 years with LFP I can’t imagine going back to AGM. Life is so much simpler with lithium.

Evan Effa

Thank you for the great examples of daily use Michał.

The reality of LFP storage is that you can access the energy and put it back far more easily and efficiently than with LA.

Sorry to sound like a fan-boy but LFP provides a profoundly significant change in how you live on the boat for extended cruises off-grid. The energy management is no longer such a source of concern and hassle. It is radically better.

Geoff Dargan

I agree with both commenters above. Point #1 is oversimplified.

The uptake of energy over the useable charge range (roughly 20% to 95% SOC in a lithium battery) is much more efficient (both from a time perspective and an energy in/energy out perspective). Lithium’s charging cycle occurs at a steady, predictable 0.5C across a wide, useable range. We’re looking at the total energy (area under the charging curve, not just a specific region under the curve where charging current demonstrates particularly good performance.

AGMs may be able to take up energy at a faster rate to 70% SOC, but this is only about 20% of the useable energy total (assuming you cycle your AGMs down to 50% SOC).

Additionally, in my experience, lithium batteries stand up to charging neglect much better than a lead chemistry deep cycle battery. Lead is prone to sulfation. If lead-based batteries are allowed to discharge too far, they can be irreparably damaged. This can occur from simply sitting for too long without being attached to a trickle charger. This has stymied me on a couple, different occasions. Once when I had a DC electrical leak that took me a few weeks to find while the boat sat on its mooring (eating a couple of lead acid batteries in the process), and again recently when I went to use my small, Duracell SLA battery that I use to power a fishing light. It sat too long off a trickle charger and died forever.

LiFePO4 batteries stand up better to partial charging cycles, deep cycling, and resting for long periods of time. It’s important to setup the system initially with a mind toward safety and follow recommended best practices (note: connecting them to different chemistry batteries isn’t a recommended best practice, but I can appreciate people experimenting and reporting their experience, given that they take precautions to manage the risks).

After the system is upgraded safely, LiFePO4 batteries live a much simpler life. They just perform without a lot of babying. John, I noticed that you mentioned below that “most people don’t condition [their batteries] nearly enough”. That’s part of the point: to maintain high performance out of lead chemistry batteries, you need to keep a close eye on their SOC, charging parameters, and maintenance schedule. This is much less of an issue for LiFePO4 batteries.

Geoff Dargan

Hi John,

Thanks for your thoughtful responses and, in general, engaging with me on this issue. I think that the ability to read the comments and talk about these issues adds a huge amount of value to the AAC experience.

I read the article that you linked, and I think you do a great job laying out the considerations between each battery type. I think where you, me, and the couple posters before me are disagreeing is about the overall lack of maintenance and ease-of-use (due to the LiFePO4 chemistry and how well it takes to short-charging and very deep-cycling. This is partially related to energy density, but also partially related to other factors) and the robustness that comes from having a BMS manage the the battery. To your point above, Victron is warning against bypassing the BMS.

As you know, the BMS is critical in these battery systems. It can be your best friend or your worst enemy. I have generally been very skeptical about cheap LiFePO4 batteries because I’m a fairly strong believer that, especially in the marine world, you get what you pay for. With high-end Lithium batteries, you’re not only paying for top-notch cells, but also a top-notch BMS system.

I can understand anyone’s skepticism toward the BMS (a computer) and how this can seem like a recipe for disaster with the LiFePO4 chemistry’s more inherent proclivity for damage should the computer fail. In practice, I don’t think that people are finding this to be commonly (or uncommonly) the case. I certainly haven’t. There’s always edge cases of failures, and I think it’s important to consider how different types of edge cases will be handled if you’re going “way out there”, but I think that vast, vast majority of LiFePO4 battery users are finding after racking up some years on them that the BMS is so much better at managing/protecting the batteries than a human.

A quick, personal story. I recently lived aboard only 200 AH of LiFePO4 batteries for a year and a half. At one point, during the winter, I left the boat to visit a friend out of state, leaving the boat for a week. At one point during that trip, the older charger I had on board failed and the solar setup I had at the time couldn’t generate enough power to keep the batteries fully charged while running my refrigerator and freezer up here in the Northeast during the winter. The weather had been cloudy during a couple of the days that I’d been gone, and my lacking solar setup at the time just couldn’t keep up. When I returned to the boat, I looked at the battery charge history through my Victron MPPT charge controller. The data told the tale: after the main shore power charger failed, solar would take the batteries up to 60% charge (or so) during the day. During the night, the batteries would nearly or totally flatline. The BMS kicked in at least a couple of times overnight to protect the batteries. When I returned back to the boat, I cycled the power to the charger off and on, resetting the charger, and quickly brought the batteries back to full charge. No damage was done. If this was a lead chemistry battery, I don’t think that things would have gone so smoothly.

There’s all kinds of things I could have done better in this story, but the point is that the BMS saved my butt and the batteries soldiered on. Life happens when living your life aboard. Since then, I’ve run into the BMS shutdown limit a couple of other times on anchor or mooring, mainly because I spend so little time worrying about battery SOC unless I’m relying on them to power instruments underway.

I don’t want this to come across like I’m disparaging AGM batteries or saying one is “better” than the other. I’m simply taking issue with boiling the issue down to an energy density issue, which is only partially true.

My best sailing friend has used AGM batteries for a significant portion of his 20-year sailing career. He knows them, understands them, and is comfortable with them. They can serve a sailor well. I recently guided him through his first solar installation. It’s been really fun to watch his excitement at how freeing a solar installation is. The journey was less exciting for me, as it was more a matter of necessity since I telework and, being off the grid, needed power in order to hold my job down. As you mention in your article, a quality solar install is a truly fantastic thing for AGM batteries, and a cruising boat’s energy management in general. All of that being said, when conditions are less than perfect and “life happens”, LiFePO4 managed by BMS has proven extremely robust as I’ve lived my life on the sea, off the grid.

Kelley Dagley

Only one reason it is essential to install a lead acid battery in parallel with lithium: Failure Mode.

When failures happen, nothing can beat the pure physics and simplicity of copper protected by a properly rated fuse.

Any other arrangement will be more complex and will introduce new and often unpredictable failure modes. Especially anything with electronics.

Install that new lithium system with a fancy BMS but realize it may fail. Install that impressive alternator controller but realize it too may fail. Hopefully you have one that fails leaving the alternator to still function in its original manufacturer designed simple voltage feedback mode.

If that lithium BMS disconnects or it’s class T fuse blows and the alternator controller fails then your alternator blows up.

Unless you have a lead acid battery directly wired in parallel via a proper fuse.

Kelley Dagley

The problem with your alternate solutions is that they are all more complex and add new failure modes that don’t exist at all in the simple parallel hookup with proper fusing.

While lead acid in series seems nice it introduces a new failure point in the dc-dc charger which could cause loss of power to the critical systems. The 1-2 switch could allow power to be restored assuming the alternator wasn’t already damaged when the BMS failed.

The other “better ways” both require more complex controllers or BMS to function properly.

And while “option 8” works, it loses the fast charging ability as you mention. And of course again adds new failure modes and complexity.

In fact, what are “the fundamental negative issues of paralleling lead and lithium”? Could it be that these issues are actually less fundamentally negative than the increased complexity failure modes you suggest?

With proper wiring, sensing and fusing a simple direct parallel lead battery will survive any complex lithium BMS or alternator controller failures. And provide instant power to critical systems without any blackout. And allow safe fast alternator charging. The only possible downside is a lead battery that is constantly maintained at a typical 13.3 volt lithium charge state with some variation between 13 and 14 volts. Basically always topped up on a trickle charge (a small waste of energy). And this matters little since it will never be used except in a failure scenario. See https://nordkyndesign.com/electrical-design-for-a-marine-lithium-battery-bank/

Note that this does not in any way alleviate the requirement to design an excellent lithium and alternator control system. It just provides the dead simplest, least failure prone, most reliable insurance against those new complex systems failing.

John, I think we need some probabilities in here. Like what is the % chance of complex lithium system failure verses a copper wire to a fuse on a lead acid battery.

Kelley Dagley

John thanks for your time to consider this. I really agree with you almost entirely. I am just unable to set down my Occam’s razor.

Best Kelley

Johannes van der Vliet

Fully agree with this. I run LFP with BMS in parallel with GEL/AGM for 6 years now. Properly fused and with a conservative charge level of the LFP, I don’t need the LFP to go to 100% and as such it’s very compatible with float voltage of GEL/AGM. Sole purpose of the lead is indeed to simply protect when the BMS fails. Just a single lead battery is cheap and can be replaced every so many years. With proper LFP cells balancing issues are exaggerated and can be done once in so many time disconnecting the lead and charging LFP to higher voltage. My experience is very little balance issues, can be left alone for years before a significant balance issue may occur.

I’m not a lithium fanboy, just a seamanlike electronics engineer using common sense.

Kevin Kreisa

I wanted to leave a comment to say I have a bank manager. The only reason I do is our boat gets hauled out and sits on the hard over cold winters. But while sitting there we have don’t always get a lot of shore power. So I disconnect the house AGM bank. I have fully rewired the system, including an Electromaax 250a alternator and ALL Victron charging equipment. Something interesting about a Multiplus is you can’t get AC voltage unless it’s connected to a 12v battery bank. So, for now I have to leave our AGM bank in place. I have a fully fused and installed 500ah LFP bank that has worked flawlessly with the bank manager this summer. Easily Maintaining the LA, and LFP. The LFP will be removed during the winter even though they have internal heating. It’s just safer. I don’t know if I will keep the bank manager in place when we move aboard full time and cruise to warmer latitudes or set it up direct as Victron expects.

Kevin Kreisa

I am inclined towards doing just that… when I’m full time aboard OR when the boat is not being left in a cold climate in storage for months at a time (and I need interior AC connection). The only other way I could achieve this is running multiple 15a shore power cords, or building a complete shore power supply system that BYPASSES the multiplus and goes to a switched fused etc AC panel. All because in order to get AC to a system connected to a multiplus (3000/12/120) it has to have a (mostly)charged 12v battery in place. Reaearch and checking with Victron groups this was the consensus. So this bank manager allowed me to have a bigger house bank in LFP and I can remove it for winter and the system doesn’t know or care. Perfect for my unique situation.

Cheers

Berend Raap

Assuming Lithium == LiFePo4
@1, @2, @4, @5, @9 connect through a DC/DC charger like https://www.victronenergy.nl/dc-dc-converters/orion-xs-dc-dc-battery-chargers or (what I use) https://sterling-power.com/products/2015-battery-to-battery-chargers-non-waterproof-drip-proof-ip21. That will also isolate the Lithium battery from the alternator, @3 not true, maybe for very old systems but nowadays all LiFePo4 patteries come with a BMS where top balancing has been done allready. @6 it is, nowadays very simple especially with the formentioned DC/DC chargers. @7 there are no compliance problems at all. @8 In Europe no problems with insurance at all. @10 Lifetime of LiFePo4 batteries exceed those of leadacid batteries by far and are, because of the build in BMS very well protected against underVoltage where draining a leadacid completely will ruin your battery instantly. Pro’s are further that you will have a much more stable system because the voltage is almost the same with 10% SOC or 90% SOC. which benefits almost all of your equipment. Why I still have one lead acid battery? To have it charged by my alternator and use it as a buffer between alternator and Lithium in combination with a DC\DC charger with Lithium charging characteristic. It is my starting battery and the battery for the anchor windlass since almost always when using the windlass I will have engine running. SInce I have this systme combined with 200 Watts of solar panels I am completely self reliant.

Berend Raap

A BMS will cover balancing while in work. I have my pack now for 5 years and never needed to balance. A BMS will also always prevent a LiFePo4 from draining. A Lead acid battery with a 100% DOD might have less then 10% of life expectancy. Many studies available on internet

And my points about compliance and insurance applied to a particular piece of kit being touted at the time, and are correct.

I think this is not clear from the article and the title of the article suggests otherwise.

The article in your link I think is biased from the start particularly when talking about:

complications and hassles of installing a seamanlike lithium-battery system

It looks like you are comparing an ill installed Litium system with a Lead-Acid battery that has been perfectly taken care of as stated in:

Also, lithiums can be totalled by just one charge or discharge mistake, whereas good-quality lead-acid batteries are fantastically tolerant of screw ups.

Lithium batteries are, with BMS, very well protected against charge or discharge mistakes, including charging with minus zero temperatures, whereas very few people treat their lead-acid batteries as they should (keeping them within 50% DOD) I would bet that hardly anyone does so.

Berend Raap

Come on! You are better then that. Why not have a proper discussion where we can learn both ways? Why not take the experience of an engineer who has been sailing for over 50 years into consideration? Quality of your blog can only benefit from that.

Berend Raap

Sorry to hear that. I am not beating anything, let alone a horse. You now leave me with the impression that you only believe your own truth regardless of experiences of others. That is a pity. You give no single argument to underline your statement: “complications and hassles of installing a seamanlike lithium-battery system” and “Also, lithiums can be totalled by just one charge or discharge mistake”. Arguing without underlying arguments supporting your claims is not a sign of wisdom. I think this even violates your own guidelines about being nice and respectful.

Devon Rutz-Coveney

Hi John! Hope all is well with you. I read this latest blurb and the comments with a bit of interest. As you may recall I have written/contributed my thoughts and experiences about the ‘Battery’ issue a few times in the past. We are early adopters of LFP, based on Rod Collins website. We commissioned our pack in mid 2016. We modified the pack in 2019 by adding a small (100 Ah) AGM battery to it, in a fused, ‘isolated’ Parallel configuration based on the website info from Eric Bretschere of ‘Nordkyn Design’.
We have an Orion Jr BMS controlling mini contactors, controlling system Gigavac contactors, alternators and AC chargers.
In 2015-2016 when we were building our system there were no ‘pre-packaged’ options. No ‘Master-Volt’, No Victron…etc… Systems like we see today. BUT inside the plastic facia these vendors of today promote, there live the LFP cells made in China.
We bought the cells from China and had them air-freighted to us. The entire cost back then (shipping and the batteries) $2500.00USD. The BMS, cabling, Contactors, modifications cost another $2000.00.
When I initially I wrote AAC about this great battery technology, you wrote back that LFP was not a subject ‘suitable’ for discussion. Later you admitted that your viewpoint had evolved and it was time. Here we are.
You have clearly done a lot more education on this matter since my earlier posts. You seem to know heaps more than I do. Bravo.
We have been living onboard now since 1989… since we were kids! We have literally lived off-grid for most of our adult lives. We know batteries. Experientially. Started off in 89 with 6 volt golf cart batteries. Switched to AGM’s made in California “Lifeline”… I contributed previously to AAC about what a huge fiasco the Lifeline batteries were. Huge waste of $$$. I know there are people who like these batteries. Good for them…
IMHO, based on our experience, these batteries are a huge fraud for people who actually use their boats.
OK then… it has been almost 10 years since we commissioned our LFP system. 6 years since we added the fused/isolated AGM in parallel to it per Nordkyn guidelines. We have 1167 pack cycles on our system. These almost 10 year old batteries, configured as we have them, behave under loads, as if they are still new. It is absolutely fabulous!!
Write what you will about having the AGM in parallel being a bad idea. It has worked really well for us over the years. No noticeable difference in loads or charging.
We had an incident where the starter motor onboard decided die as our anchor alarm was blaring at 2 in the morning. The main fuse to our systems blew out before we realized what had happened. The boat was black. Blowing 35knots in the anchorage. Pissing down horizontal rain.
Switching on the isolated AGM restored systems. We strapped the inflatable alongside and with the 15hp Yamaha, inched our way off the approaching lee shore into deeper water. We brought our 30lb Danforth off the stern and set this forward. It held. Next day, when we pulled up the bower, it was completely encased in a huge black plastic garbage bag!!!
Kiwiriki Bay, Great Barrier Island…..
Anyway… in the midst of the mayhem, we had power for our systems and instruments.
The point of this long message is this: Just like you wrote me years ago that you did not think LFP was suitable to be discussed, you then switched and it is now a regular topic. It is suitable.
I’m NOT an expert, but our actual experience with our installation would seem to contradict what you are advising people…. Just saying…. Will you one day reverse your opinions on the Parallel installs?
As I wrote years before when I initially shared our LFP experiences, I’m happy to share the details of how we configured our system. It works really well! 10 years and still going!
The biggest issues we have seen with people who adopt LFP is they treat them like their old lead acid batteries. More focus needs to be made and remade and reiterated on “USAGE” ….
Hope this helps.

Devon Rutz-Coveney

Thanks for the good response John. I suppose you were correct to have acted as you did at the time. It was a relatively new concept and people certainly could be harmed if they mismanaged/mistreated the tech. 
That said, you may remember RC’s website when he was discussing the Winston LFP cells he had used. The photos he had that included people in China, purposely setting these cells on fire in 50 gal drums and shooting at them with rifles!!! All to demonstrate how stable the LFP version of the lithium technology is. Cracks me up!!😂. 
Looking forward, ‘Solid State’ Batts!
Always something on boats.
All the best John!