Susie Goodall’s Series Drogue Failure

Photo kindness of Angus Coleman, Ocean Brake

Susie Goodall was one of the few competitors in the Golden Globe Race 2018 with a series drogue to Don Jordan’s design or, for that matter, with any capsize prevention gear at all.

Given that, it’s horribly unfair that when she was deep in the Southern Ocean and deployed the series drogue to survive a horrendous storm, it failed her. Her boat was pitchpoled and trashed to the point that her only option was to call for rescue. The good news is that the rescue went as well as these things ever do, although I can’t even imagine how harrowing this experience must have been.

Once Susie was safe, the important question became what went wrong and does her terrible experience indicate a fundamental problem with the series drogue and/or Don Jorgan’s science and engineering? Let’s dig in and find out:

What Broke

Susie’s series drogue parted off where it attached to the bridles as her Rustler 36 was running down the face of a huge Southern Ocean storm wave.

The join that failed was made by cow hitching spliced loops on the outboard end of the bridles to a “flemish loop” made by tying a figure 8 knot on the bight (see the photo at the start of this article) on the inboard end of the first section of the drogue.

I got this directly from Angus Coleman who made the drogue and his information is based on a personal call with Susie:

I spoke to Susie a couple of weeks ago.

It appears that the flemish loop that was on the inboard end of the drogue failed…

Climbers tie what is essentially the same knot as a follow-through figure of eight, and regularly trust their lives to it, so the knot itself was not the problem, or at least not by itself.

Rather, I think that we can deduce with a fair amount of reliability that the failure was, as so often happens when stuff goes wrong, particularly at sea, the combination of several factors—three in this case:

#1 Reduction of Strength From The Knot

All knots reduce the strength of the line they are tied in. That said, how much for a given knot is open to debate…lots of debate. Generally, most authorities say a 25% strength reduction for the figure eight. But since we are dealing with a safety of life issue here, let’s assume 30%.

#2 Boat Displacement Higher Than Specification

Colin Speedie photograph. (Note that I have zoomed in a bunch on Colin’s original, which is of much higher quality.)

Now we are entering the realm of speculation, but experience-based speculation. The listed displacement of Susie’s Rustler 36 is 16,805 lb (7,623 kg), but there are a bunch of factors at work that almost certainly mean that the boat was heavier at the time of the accident, probably much heavier:

  • The hull would have absorbed a lot of water over its long life and more after being refitted.
  • Builders typically quote half load, and some even no load, displacements.
  • Boats, even brand new ones, usually come out of the yard heavier than their design numbers.
  • Susie’s boat was strengthened and modified for the race, which would have added weight.
  • Given that this was a round-the-world non-stop race, I’m sure Susie was carrying substantial weight in spares and provisions.

How much would this all add up to? Obviously we can’t know for sure, but I have a very hard time believing an actual displacement of under 20,000 lb (9071 kg), and I could easily see that number being much higher.

It’s hard to tell, but the boat does look well laden down in this photo and this one, as well as the shot above that Colin took before the first start in Falmouth, which substantiates my analysis above.

# 3 Drogue Choice?

Let’s now have a look at the Ocean Brake series drogue sales page:

As we can see, the most obvious drogue to choose is the 116-cone model specified for boats up to 20,000 lb and Angus confirms that he is near certain that was the one he sold to Susie:

The drogue that Susie bought from me was a 116 cone drogue, and as I have no notes to the contrary, I can only presume it was the 5/8” line…

Now let’s drill down to the spec:

The key part to zero in on is:

Our design uses the same components in each of these 3 sizes, allowing the 100 and 107 cone drogue to be easily up-rated at any time in the future by just adding cones.

All three sizes of Ocean Brake’s smaller boat drogues use the same 5/8″/16mm line. Susie’s boat would have been at the upper end of the range, even if its true displacement was just 20,000 lb.

Putting It Together

So, we can see what happened:

  • The break load on 5/8″ braid nylon is about 15,000 pounds.
  • Assuming a 30% reduction for the knot we end up at 10,500 lb.
  • But Don Jordan’s design load for a 20,000 pound boat is 13,000, over a ton more.

Jordan defines the design load as:

The design load is the ultimate, once in a lifetime, peak transient load that would be imposed on the drogue in a “worst case” breaking wave strike.

And Susie told Angus:

She also tells me the particular wave was massive, as she was completely in the lee when in the trough mast and wind instruments all.

So there we have it. Susie was:

  • unlucky enough to encounter that once in a lifetime wave (probably more common in the Southern Ocean),
  • at the same time she had a heavier boat than listed in the specifications,
  • which, in turn, loaded a knot that reduced the strength of the rope to a value below the load,
  • and so the drogue parted off, resulting in rapid acceleration down the face of the wave and disaster, just as Jordan predicted.

Could I Be Wrong?

I bounced this idea off Angus in an email a couple of weeks ago. Here are the key quotes from his answer:

…My thoughts are very much in line with your calculations…

…Susie sent me a picture of her leader section where the loop had failed. I attach it below. You can see the frayed end just by the first knot…

I think that puts any doubts about what happened to rest. By the way, I wish I could publish Susie’s photo, but I can’t until I have her permission.

Why a Figure Eight?

At this point you are probably wondering why Ocean Brake built Susie’s drogue with the knot. I will let Angus tell you himself:

…We stopped using flemish loops about a year or so ago in most cases, as it was only to allow people to add more cones more easily. We only use soft eye splices on the inboard end of the drogues now…

The law of unintended consequences strikes again.

Learning?

So what can we all learn from this? Here’s what I get:

Don’s The Man

Given that this is the first time I have ever heard of a series drogue parting off, other than from chafe, and that Susie’s did, probably at just about the load he predicted, Don Jordan is pretty much dead nuts accurate on his once in a lifetime design load.

Displacement

We would all be well advised to add at least 30% to the designer’s displacement number when specifying a Jordan Series Drogue.

Knots and Splices

A series drogue should never be attached with knots. And, of course, if you find you have one of the Ocean Brake drogues with the figure eight, that first section line should be replaced with a spliced one.

By the way, whenever I’m thinking about rope and need answers, I call up my old friend, and rigger of Morgan’s Cloud for a quarter of a century, Jay Maloney.

Jay told me that he, and his colleague Mike, spent some time at Yale Cordage doing double braid splices and then having them destruction tested.

Result: yes, Mike and Jay can consistently make a splice that will yield 100% of the rope break load, but having watched the two of them splicing, and then both tried it myself and watched other amateurs, you and I probably can’t—this is not a good place for DIY.

Safety Margin

Once again, given that this is a safety of life issue, and even though this accident only reinforces my faith in Jordan’s science, I for one will be looking at our series drogue to see what the safety margin is. And if it is less than 25%, we will have at least the first section redone in Dyneema to get to that number.

In fact, I would go a step further and say that the more I learn about all this, the more I think that all series drogues to Jordan’s design should have at least the bridles and the first section made from Spectra/Dyneema.

Summary

Given all of the above, particularly in the light of successful use in the Southern Ocean by Susanne Huber-Curphey, Trevor Robinson, Tony Gooch and many others, I think we can say with a fair degree of certainty that Susie’s accident does not indicate any fundamental problem with series drogues to Don Jordan’s design.

Anger or Not

I want to close with one final and, I think, very important point. Mistakes were made in choosing which Ocean Brake series drogue was right for Susie’s boat and in using the figure eight knot in place of a splice.

That said, I don’t think it would be fair, or sensible, to direct anger at Angus Coleman and his staff at Ocean Brake. The bottom line is that theirs is a business of making safety devices, with razor thin profit margins, to operate in an unpredictable environment.

Sure they made mistakes, but take a look in the mirror and see if the person staring back has not done the same—I fail that test, big time, including getting the bolt sizes wrong on our series drogue chainplates.

And, further, Angus has been absolutely frank about what failed, has already fixed it on future drogues and will fix existing drogues too:

…I would be happy…for anyone with a flemish loop on the inboard end of their leader to send in their leader section and we will splice it instead at no cost…

It would seem that Susie agrees since she told Angus that she remains a firm believer in the series drogue and will be getting another one from him.

Further Reading

We have an Online Book full of storm survival tactics and gear that works, based on real-world experience from the Southern Ocean veterans mentioned above, and others.

The Book includes in-depth chapters on what you need to know to buy, fit, and deploy the series drogue as designed by Don Jordan, as well as other experienced-based chapters on heaving-to.

Disclosure

Ocean Brake have been long-term Corporate Members of this site at a monthly charge of US$50.

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Meet the Author

John Harries

John was born and brought up in Bermuda and started sailing as a child, racing locally and offshore before turning to cruising. He has sailed over 100,000 miles, most of it on his McCurdy & Rhodes 56, Morgan's Cloud, including eight ocean races to Bermuda, culminating in winning his class twice in the Newport Bermuda Race. He has skippered a series of voyages in the North Atlantic, the majority of which have been to the high latitudes. John has been helping others go voyaging by sharing his experience for twenty years, first in yachting magazines and, for the last 12 years, as co-editor/publisher of AAC.

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