Gear Failures & Fixes

One of the largest contributors to a successful cruise is a reliable boat with gear that works. Sadly, attaining that goal can be hard, sometimes really hard. The old saw, ‘The definition of cruising is working on your boat in exotic places’, is distressingly true.

It would be easy to just blame the manufacturers of the many pieces of gear that have let us down over the years, to rant and to rave. After all, in our experience of about 100,000 miles of offshore sailing and 35 years of boat maintenance, less than half of the gear we have installed has operated reliably without substantial work on our part and, in some cases, substantial modification—less than half.

In retrospect, we can see that these problems occurred for many different reasons, not all of which were the fault of the manufacturers. And yes, in some cases the problems were of our own making.

In this section we pick a piece of gear that failed, try to understand why, document the manufacturer’s response and the fix, and most importantly, try to learn what all of the parties—us, the dealer, the manufacturer—could have done better.

We should make clear that just because a product is featured here, that does not mean it is junk; in fact, you may notice that some of the gear on this page also shows up on our Stuff That Works page, it just had to be modified or fixed before it got there!

If you are a manufacturer whose product appears here and you wish to make a comment or rebuttal, we will be happy to post it as long as it is reasonably short and contributes to our and our readers’ knowledge.

Trident Two-stage Propane Regulator, Problems

by John May 18, 2005

The Problem After two days going to windward on the same tack, returning from Svalbard (Spitsbergen) to Norway, our bilge gas alarm went off. We searched everywhere for the source to no avail until I opened the gas bottle locker to a very strong smell of propane.

ICS Navtex, Problems

by John January 1, 2006

The Problem In 1999 our trusty old Furuno combination weather fax/navtex machine died after many years of faithful service. We decided to use our PC for weather fax and buy a dedicated navtex. We selected a unit from ICS.

Northstar GPS, Problems

by John January 1, 2006

The Problem In 1999 we installed a new Northstar GPS. At the time we could have bought a perfectly functional GPS for one quarter the cost but we went with the Northstar because of its reputation for quality and reliability and its easy to use software.

Silva Marine, NEXUS Network Wind Instruments, Problems

by John January 1, 2006

The Problem In 2005, KVH abruptly stopped supporting the Quadra system, which had served us well for many years, albeit after its own set of teething problems. After considering most of the options and nearly settling on B&G, but finally being put off by a sudden and substantial increase to their already, in our opinion, [...]

Cummins Diesel Engine, Model 6B5, Problems

by John May 18, 2006

The Problem When doing a scrupulous 50 hour check of our then brand new engine, I (John) found a bolt in the bilge. After much twisting of myself into awkward positions with a trouble light and a mirror, I finally found where it had come from: the oil pan. Things only got worse.

GMT Carbon Mast, Problems

by John May 18, 2006
Slot in mast butt set to vertical with spreaders as set by GMT

Okay, this is a big one and to fully understand it will take you a lot of reading. But, if you are contemplating a major custom project, such as a new mast or even a new boat, the time expended here may save you a lot of money and aggravation.

Simrad Autopilot, Problems

by John May 19, 2007

The Problem During the winter of 1996/97 I was single handing in the Caribbean and our trusty old Neco autopilot bit the big one. Gear always dies when you need it most! I replaced it with a Simrad autopilot controlling the old Neco rotary drive. After a few hundred miles of sailing, the Neco drive [...]

Broadwater Stove (Cooker), Problems

by John May 18, 2008

The Problem This is a beautifully fabricated four burner stainless steel stove (cooker) that, when we bought it in 1996, was billed as the best money could buy; supposedly even better than the New Zealand-fabricated Princess stove, which really was the best stove money could buy (unfortunately, our Princess stove was on our old boat, [...]

CQR Anchor, Problems

by John January 1, 2009

The Problem: When we bought Morgan’s Cloud in 1991, she came with a 75lb CQR primary anchor that fit on the bow roller beautifully. Over the next few years we made cruises throughout the North Atlantic and associated Arctic waters. Our rule was that once north of Newfoundland we did not even try the CQR [...]

Force10 Stove (Cooker), Problems

by John May 18, 2009
The inadequate mounting bracket Force10 provides for their marine stoves (cookers).

After much agonizing, we finally made the decision to replace our Broadwater stove (cooker) that has given us so much trouble since we bought it seven years ago; mainly because the manufacturer seems to be, after several fits and starts, well and truly defunct (more on the Broadwater).

Force10 Stove (Cooker), Problems, Take Two

by John November 8, 2009
A professional gas technician tests the Force10 stove (cooker) for gas leaks on aluminum expedition sailboat Morgan's Cloud.

During our recent refit we replaced Morgan’s Cloud ’s old, and much hated stove (cooker) with a three burner model from Force10. Getting the new stove working properly and safely has not been easy.

Cummins Diesel Engine, Problems, Take Two

by John April 6, 2010
Cummins marine engine with head removed.

We are in the throes of re-powering Morgan’s Cloud, and as far as we are concerned, this unpleasant and expensive task has come about 4000 engine hours too early.

A Tale Of Two Water Heaters

by John April 29, 2010
Two marine hot water heaters.

Last year our venerable and functional 9 gallon Allcraft water heater (on the right) finally bit the big one after 15 years of faithful service. And, wouldn’t you know it, Allcraft had gone out of business.

A Propane Tank Gotcha

by Phyllis March 27, 2011
JHH5II-10014-Edit_thumb.jpg

This is a small FYI post about a big pain in the butt! The gotcha started innocently enough with me blithely loading our propane tanks into the back of the car and driving to our local Canadian Tire to get them filled—as I had done with no problems in the past—prior to our heading south [...]